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Airtech Acquires Kimya Assets to Extend Additive Manufacturing Filament Capabilities and Solutions

admin — Wed, 09 Apr 2025 04:37:35 +0000

Airtech Acquires Kimya Assets to Extend Additive Manufacturing Filament Capabilities and Solutions admin Wed, 04/09/2025 - 06:37

HUNTINGTON BEACH, CA – April 8, 2025: Airtech Advanced Materials Group is pleased to announce the integration of Kimya’s high-performance filament portfolio into its established range of pellets and filaments for Additive Manufacturing applications. This strategic enhancement includes Kimya’s technical filament materials, development and production capabilities, validation equipment, and intellectual property — further expanding Airtech’s offering for large-format additive manufacturing (LFAM) and high-performance thermoplastic applications.

Production of these high-quality filaments will soon begin at Airtech Europe headquarters in Luxembourg, EU, and will be offered alongside Airtech’s trusted Dahltram® pellet and filament resins. This integration supports Airtech’s goal to deliver a broader portfolio of additive manufacturing materials with reliable global availability and strong technical support.

“Airtech is excited to bring Kimya filaments to the global market and build on the great foundation of quality and technical support they had established,” said Gregory Haye, Director of Additive Manufacturing at Airtech Advanced Materials Group. “We found Kimya’s portfolio to be highly aligned with our technical and customer-focused approach at Airtech to develop, sell, and support our family of high-performance resins. These materials are very complementary to our existing offerings, and I can’t wait to see what the future holds as we work to scale Kimya filaments to global markets and launch new and exciting formulations.”

This development reinforces Airtech’s commitment to providing advanced material solutions for the additive manufacturing industry, supporting both new and existing customers with expanded capabilities and global reach.

Airtech and KraussMaffei Announce Qualification of Dahltram® Resins on powerPrint Large-Format Additive Manufacturing Platform

admin — Wed, 04 Dec 2024 06:00:57 +0000

Airtech and KraussMaffei Announce Qualification of Dahltram® Resins on powerPrint Large-Format Additive Manufacturing Platform admin Wed, 12/04/2024 - 07:00

HUNTINGTON BEACH, CA – December 03, 2024 : Airtech Advanced Materials Group proudly announces the qualification of its Dahltram® Resins for integration with KraussMaffei’s powerPrint Large-Format Additive Manufacturing platforms. This strategic collaboration marks a significant milestone in advancing additive manufacturing capabilities for large-scale industrial applications.

KraussMaffei Technologies GmbH leverages decades of expertise in injection molding and extrusion to deliver innovative solutions in large-format additive manufacturing. Building on this rich history in plastic processing, the KraussMaffei Additive specializes in extrusion-based 3D printing technology. At the forefront of their offering is the gantry-based system powerPrint, a powerful and efficient solution designed to enable industrial-scale production of high-quality parts with precision and consistency. To further advance its capabilities in extrusion-based 3D printing, KraussMaffei has recently expanded its portfolio to include industrial robot-based systems and standalone extrusion solutions, positioning itself as a growing force in the additive manufacturing industry.

"We are excited to collaborate with KraussMaffei to bring our Dahltram® Resins to their powerPrint platform globally," said Gregory Haye, Director of Additive Manufacturing at Airtech Advanced Materials Group. “Their unique solution of high throughput extruder combined with a controlled, heated environment presented by KraussMaffei will offer users the ability to achieve highly accurate and uniform prints with both low and high temperature resins like no other system on the market."

Dahltram® Resins, renowned for their exceptional performance and reliability, have undergone extensive testing and validation for compatibility with the powerPrint. Airtech’s Dahltram® resin range is uniquely suitable for multiple print platforms and offers unparalleled production flexibility with end-use material approvals. Extensive mechanical and thermal testing of as-printed specimens and components ensures end-users will get the high-quality results they expect from Dahltram® Resins.

"With Airtech, we have found a valuable partner who truly understands how their materials are utilized by end users," emphasized Rolf Mack, Vice President Additive Manufacturing at KraussMaffei. "Their end-to-end approach ensures a thoroughly tested material solution for our powerPrint system, offering not only excellent print and end-part quality but also deep insights into material applications. Together, we share a commitment to delivering reliable, industrial-grade solutions that customers can trust. This partnership enhances the value we bring to our customers, setting a new standard for additive manufacturing."

By qualifying Dahltram® Resins for integration with KraussMaffei’s powerPrint Large-Format Additive Manufacturing platform, both companies hope to support growth in strategic markets throughout the world.

The partnership was unveiled at Formnext 2024, where Airtech showcased a large 3D-printed composite curing tool. KraussMaffei also demonstrated live printing on the powerPrint platform using Dahltram® C-250GF Resins, highlighting the combined strength of their technologies.

For more details about Airtech Advanced Materials Group and Dahltram® Resins, visit Airtech3d.com. Learn more about KraussMaffei and their additive manufacturing hardware solutions at kraussmaffei.com.

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Airtech and Distran Partner to Bring Advanced Leak Detection Technology to the Composites Industry

admin — Tue, 29 Oct 2024 11:34:21 +0000

Airtech and Distran Partner to Bring Advanced Leak Detection Technology to the Composites Industry admin Tue, 10/29/2024 - 12:34

HUNTINGTON BEACH, CA – October 30, 2024: As a leader in composite manufacturing solutions, Airtech is excited to announce its partnership with Distran, a trusted name in the Advanced Sensors sector for leak detection technology. This collaboration combines Distran’s innovative Ultra CE ultrasonic leak detector with Airtech’s vacuum bagging expertise.

The Distran ultrasound camera displays the position of a leak in real time, whether it’s in a vacuum bag seam, connection or damaged area. Like augmented reality, it overlays the leak indication on a wide-angle optical image.

This hassle-free method also complements the drop tests. Acknowledging the presence of leaks is one goal, but finding their location quickly is another. Customers notice a 50% reduction in inspection time while requiring fewer operators on the floor. With Ultra CE, any operator can conduct reliable leak surveys, reducing the number of defects and operator dependency at once.

By detecting more leaks before curing, Distran and Airtech support industrials in waste reduction, when parts require repairs or redoing. As composite parts become even bigger and more complex, this collaboration enhances our leak detection solutions, which prioritize efficiency, and sustainability in composite manufacturing.

Visitors can live test the Ultra CE at Airtech’s booth (#U160) at Advanced Engineering in Birmingham, UK, on October 30-31.

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Airtech and Ascent Aerospace Partner to Accelerate Additive Manufacturing Tooling Adoption in Aerospace and Defense

admin — Mon, 09 Sep 2024 11:29:27 +0000

Airtech and Ascent Aerospace Partner to Accelerate Additive Manufacturing Tooling Adoption in Aerospace and Defense admin Mon, 09/09/2024 - 13:29

HUNTINGTON BEACH, CA – September 10, 2024 : Airtech Advanced Materials Group, the industry leader in specialty-formulated additive manufacturing materials, and Ascent Aerospace, an expert in aerospace tooling production, have entered into an exclusive supply agreement.

Through this partnership, Airtech will support Ascent's additive manufacturing tooling business in both the commercial and defense aerospace sectors, providing advanced technical and business development support. In return, Ascent will commit to the exclusive use of Airtech resin products for large-format additive manufacturing.

"We are excited to collaborate with the team at Ascent Aerospace to support the initiative to supply high performance, large format printed tooling in some of the most challenging applications in the industry," said Gregory Haye, Director of Additive Manufacturing at Airtech Advanced Materials Group. “Ascent has been a long-time customer of Airtech, and we look forward to growing this relationship while helping the market adopt this game-changing technology."

“With the vast number of ongoing and forecasted development programs moving at an accelerated pace, Ascent implemented additive manufacturing capabilities to provide a cost-effective, rapid tooling solution. However, it became imperative for us to have an expert in material science walk alongside us,” said Dan Friz, Vice President of Business Development and Sales at Ascent Aerospace. “This agreement with Airtech ensures Ascent’s customer’s technical requirements are achieved with their material expertise, allowing Ascent to focus on delivering a tooling solution that meets the program’s cost and schedule expectations.”

The combination of Airtech’s high-performance materials and Ascent’s world class production capabilities aim to support the adoption of polymer composite additive tooling to some of the most demanding applications and customers in the world.

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Airtech Advanced Materials Group and Additive Engineering Solutions Partner to Grow Large Format Additive Manufacturing Applications

admin — Tue, 19 Mar 2024 04:38:55 +0000

Airtech Advanced Materials Group and Additive Engineering Solutions Partner to Grow Large Format Additive Manufacturing Applications admin Tue, 03/19/2024 - 05:38

SPRINGFIELD, TN & AKRON, OH – March 11, 2024 : Airtech Advanced Materials Group, the industry leader in specialty formulated additive manufacturing materials, and Additive Engineering Solutions (AES), a market leader with the industry's largest installed capacity of Large Format Additive Manufacturing (LFAM), have entered into an exclusive supply Agreement.

Under this agreement, Airtech will provide comprehensive support to AES in additive manufacturing business opportunities and technical areas. In return, AES commits to exclusive use of Airtech products in its LFAM projects, ensuring the highest quality and performance standards.

The collaboration will extend beyond product supply, encompassing joint efforts in design practices, material characterization, tooling to part interaction, material processing, new material development, as well as market penetration strategies.

Austin Schmidt, President and Co-Founder of AES, commented, “This is a logical agreement between two market leaders in the LFAM space and we are thrilled to further our existing relationship with Airtech.” Andy Bridge, Director of Business Development at AES, added, "I have been impressed with the level of material testing, especially tool-part interaction evaluation that Airtech focuses on.”

Gregory Haye, Director of Additive Manufacturing at Airtech Advanced Materials Group, emphasized the company's dedication to supporting AES and its clients, “Airtech is excited to expand their relationship with one of the first commercial adopters of LFAM in North America. AES is dedicated to this technology and delivering meaningful problem-solving solutions to their customers. We look forward to supporting AES customer project success by providing our industry-leading material solutions and technical support capabilities.”

The exclusive partnership between Airtech Advanced Materials Group and Additive Engineering Solutions holds significant promise for the Large Format Additive Manufacturing sector. By pooling their expertise and resources, both companies aim to deliver enhanced product quality, streamlined processes, and innovative solutions. With a focus on driving real-world results and customer satisfaction, this collaboration signifies a practical step forward in addressing industry challenges, new market penetration and meeting evolving customer needs.

Additive Engineering Solutions is the first manufacturer to offer contract LFAM services globally. Established in 2016, AES currently has four LFAM printers that are supported by four large CNC mills and a dedicated team of experienced engineers. AES specializes in design and fabrication of 3D printed tooling for composites, end use items, full scale engineering mockups, marketing displays, and assembly verification articles. Key markets supplied include defense, general aviation, marine and space.

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Airtech And Caracol Announce Their Partnership To Grow The LFAM Market With Dahltram® Resins And HERON AM Technology

admin — Tue, 05 Mar 2024 12:05:02 +0000

Airtech And Caracol Announce Their Partnership To Grow The LFAM Market With Dahltram® Resins And HERON AM Technology admin Tue, 03/05/2024 - 13:05

HUNTINGTON BEACH, CA – March 06, 2024: Airtech Advanced Materials Group announces its strategic partnership with Caracol, marking a significant milestone in advancing additive manufacturing capabilities for large-scale industrial applications.

Caracol, established in 2017 with a mission to redefine the boundaries of additive manufacturing, has engineered the HERON AM platform. This modular, polymer, and composite pellet extrusion robotic 3D printer is meticulously designed for large-scale industrial applications. Caracol's integration of hardware, software, and automation delivers a turnkey solution that optimizes flexibility, process control, and performance. Airtech has qualified its Dahltram® Resins for integration with Caracol's HERON AM Large-Format Additive Manufacturing platforms globally. This accomplishment will support Caracol in it’s efforts to offer Airtech’s Dahltram® resins to their customers globally.

"We are excited to collaborate with Caracol to bring our Dahltram® resins to their HERON AM platforms," said Gregory Haye, Director of Additive Manufacturing at Airtech Advanced Materials Group. "This partnership signifies our commitment to driving innovation in additive manufacturing and providing our customers with cutting-edge solutions that meet their evolving needs."

Dahltram® resins, renowned for their exceptional performance and reliability, have undergone extensive testing and validation for compatibility with HERON AMTM platforms. Airtech’s Dahltram® resin range is uniquely suitable for multiple print platforms and offers unparalleled production flexibility with end-use material approvals. Rigorous thermal cycle testing, pressure leak testing, laser surface scanning and contact material testing have generated data that supports more than 500 autoclave cycles without degrading the Dahltram® tooling resins.

“Working with a partner like Airtech on advanced materials is a key step for us in enabling customers to have an end-to-end manufacturing process that guarantees reliability, quality, and efficiency,” says Violetta Nespolo, Chief Marketing & Strategy Officer at Caracol. “Our end goal is always delivering the highest quality standards and results on our clients’ applications, and we believe that we can drive this only by collaborating with the best partners across the value chain.”

The launch of Dahltram® T-100GF marked Airtech's entry into recycled-grade thermoplastic polymer resins for pellet-fed, large-scale 3D printing. These innovative resins are leading the way in recycled materials and have made a significant impact, particularly in sustainability initiatives. Notably, Dahltram® I-350CF played a pivotal role in the EmpowerAX project, recognized as the winner of the 2024 JEC Innovation Award for Aerospace Processes.

By qualifying Dahltram® Resins for integration with Caracol's HERON AM Large-Format Additive Manufacturing platforms, both companies are empowering manufacturers to achieve their production goals efficiently and sustainably.

A product of this collaboration will be showcased at JEC World 2024, where a 3D printed composite tool will be on display at the Airtech booth #G41 (Hall 5). Additionally, live 3D printing demos on the HERON AM platform using Dahltram® Resins will be available at the Caracol booth #L116 (Hall 5).

For more information about Airtech Advanced Materials Group and Dahltram® Resins, visit Airtech3d.com.

For details about Caracol and HERON AM platforms, visit Caracol-am.com .

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Airtech Redefines Large-Scale 3D Printing with Sustainable Dahltram® T-100GF Resin Debut at Formnext 2023

admin — Wed, 08 Nov 2023 05:12:30 +0000

Airtech Redefines Large-Scale 3D Printing with Sustainable Dahltram® T-100GF Resin Debut at Formnext 2023 admin Wed, 11/08/2023 - 06:12

HUNTINGTON BEACH, CA – November 08, 2023: Airtech Advanced Materials Group is proud to announce the launch of Dahltram® T-100GF resin, our first recycled grade thermoplastic polymer resin for pellet-fed, large scale 3D printing. Engineered with precision, this innovative material is purpose-built to tackle the distinctive challenges of large-scale 3D printing while actively contributing to sustainability initiatives in the industry.

Revolutionizing Sustainability in 3D Printing

Dahltram® T-100GF combines the power of recycled grade co-polyester resin with the strength of fiberglass reinforcement, resulting in a sustainable material that excels across diverse applications, including rapid prototyping, low-temperature molding, trimming tools, architectural structures, casting patterns, and more. Airtech remains committed to expanding its product line with solutions that drive sustainability and contribute to a greener future through the utilization of large-scale additive manufacturing technologies.

Key Benefits of Dahltram® T-100GF Resin

Sustainability: Dahltram® T-100GF is crafted from recycled grade co-polyester resin, underscoring Airtech's steadfast commitment to resource conservation and the advancement of sustainable manufacturing practices within the composites industry.
Strength and Durability: The inclusion of fiberglass reinforcement enhances the material's strength, ensuring exceptional durability and reliability across a wide spectrum of applications.
Versatility: This innovative resin is highly versatile, catering to a range of applications, from rapid prototyping to architectural structures, offering an adaptable solution for manufacturers across various industries.
Cost-Effectiveness: Dahltram® T-100GF provides an economically attractive alternative to traditional materials, all while delivering top-notch performance. This makes it a compelling choice for businesses aiming to streamline their production processes without compromising quality.

Join Us at Formnext 2023

At Formnext 2023, Airtech will showcase Dahltram® T-100GF resin for 3D Printing in partnership with CEAD. CEAD will be conducting live printing demonstrations with the material, utilizing their cutting-edge Flexbot robotic printing solution at Hall 12.1, booth C91. We invite all attendees to explore Airtech's booth at C80, conveniently located just across the aisle, to discover our extensive range of 3D printing solutions.

For more information and to stay updated, please visit Airtech3D.com.

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Airtech Advanced Materials Group Unveils Game-Changing Partnership with CEAD

admin — Thu, 02 Nov 2023 04:35:38 +0000

Airtech Advanced Materials Group Unveils Game-Changing Partnership with CEAD admin Thu, 11/02/2023 - 05:35

Cutting-edge 3d Printing Technology To Revolutionize Precision Manufacturing

HUNTINGTON BEACH, CA – November 03, 2023: Airtech Advanced Materials Group is excited to announce a significant advancement in their additive manufacturing capabilities. The company has seamlessly integrated CEAD's Flexbot systems into its advanced manufacturing portfolio, signifying a significant enhancement in its technological capabilities.

CEAD's Flexbot, a robust robot-based large format 3D printing solution, offers an impressive 3x1m build volume, CNC milling capabilities, and Dynamic Flow Control, making it an all-in-one advanced solution for precision manufacturing.

This state-of-the-art technology now resides in Airtech’s Springfield, TN (USA) Additive Manufacturing Center of Excellence, where it plays a pivotal role in developing innovative resins for 3D printing and exploring new applications across diverse market segments.

Gregory Haye, Director of Additive Manufacturing at Airtech, highlights the importance of this addition, stating, "CEAD's industry-leading, fully integrated, robotic printing and milling hybrid solution equips Airtech to support its continued growth in the additive manufacturing market segment, providing unparalleled support for CEAD and Airtech customers worldwide."

Additionally, Airtech's additive manufacturing experts are set to deepen their knowledge and expertise through daily utilization and planned developmental activities with the CEAD Flexbot. This will further enhance their ability to support global customers utilizing Airtech Dahltram® resins with CEAD Flexbot and Robot Extruder solutions.

This partnership is poised to advance the additive manufacturing industry, pushing the boundaries of what is possible in precision manufacturing. Lucas Janssen, CEO of CEAD, reflects on this milestone, saying, "This marks a significant step in reinforcing our pivotal relationship with the exceptional team at Airtech.”

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Airtech Advanced Materials Group Celebrates 50th Anniversary with a New Location in India

admin — Mon, 15 May 2023 04:57:38 +0000

Airtech Advanced Materials Group Celebrates 50th Anniversary with a New Location in India admin Mon, 05/15/2023 - 06:57

HUNTINGTON BEACH, CA – May 15, 2023: Airtech Advanced Materials Group, a leading provider of innovative composite solutions, announced a surprise expansion at JEC World 2023 in Paris. The company is pleased to reveal plans to open a new location in Goa, India in July 2023, marking a significant milestone coinciding with Airtech's 50th anniversary of business.

The new location will enable Airtech to provide customers in the region with faster response times, more personalized service, and reduced shipping costs and lead times. With local knowledge and relationships combined with Airtech's global expertise and resources, the company will deliver composite solutions that meet the specific needs of Indian customers. The new facility will feature state-of-the-art equipment and technology, enabling the manufacturing and distribution of Airtech's full range of composite materials and vacuum bagging systems. This will not only provide customers in India with better access to Airtech's products but also support the growth and development of the local composites industry

"Reaching our 50th anniversary is a significant milestone for Airtech, and we’re excited to continue our journey of innovation and growth," said Jeff Dahlgren, President and CEO of Airtech. "We’re committed to providing our customers with the best possible solutions and service, and this expansion is just one example of that commitment.”

The surprise announcement at JEC World 2023 generated excitement among industry professionals, and the company is eager to collaborate with new partners and customers in the region. "We're thrilled to be opening a new location in India, which is a vibrant and growing influence on the worldwide composites industry," added Dahlgren. "With this expansion, we’ll be able to provide even greater value to our customers and strengthen our position as a leader in the composites industry.”

Airtech has a long-standing reputation for innovation, quality, and customer service, and the expansion into India is a testament to its commitment to investing in the future. "We have always been committed to investing in the future and expanding our global presence to better serve our customers," said Dahlgren. "The addition of a new location in Goa demonstrates our unyielding dedication to growing our reach and achieving success while offering the best possible customer service.”

The company invites new partners and customers in India to join them in celebrating this milestone and to experience the benefits of working with a global leader in the composite materials industry. For more information on Airtech's products and services, please visit www.airtech.com

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Tygavac Advanced Materials Announces Name Change to Airtech Advanced Materials UK

admin — Tue, 01 Nov 2022 15:49:37 +0000

Tygavac Advanced Materials Announces Name Change to Airtech Advanced Materials UK admin Tue, 11/01/2022 - 16:49

CHADDERTON, UK – November 01, 2022: Airtech Advanced Materials Group, the largest privately owned manufacturer of vacuum bagging and composite tooling materials, announced today that it is changing the name of its UK division from Tygavac Advanced Materials Ltd. to Airtech Advanced Materials UK.

Tygavac has been an established division of Airtech Advanced Materials Group (AAMG) since 1996. Changing Tygavac’s name to Airtech Advanced Materials UK allows the opportunity to become a more visible member of AAMG and more clearly display the group’s global capabilities to customers as it continues to grow. “We want to reassure our customers that there have been no changes to the Tygavac team, and that the name change will not affect the high-quality products and exceptional service you have come to expect,” said Kerry Lee, VP General Manager of Airtech Advanced Materials UK.

The new name is effective immediately and kicks off Airtech’s 50th year in business in 2023. Established in 1973, Airtech is a family owned and operated business that has pioneered innovations in the composite industry for nearly 50 years. In 1996, Airtech expanded into the UK market, acquiring materials supplier Tygavac with a staff of 13. Today, the UK site is 145,000ft2 (13,500m2) with a staff of over 100 and is home to one of its dedicated Kitting & Custom Engineered Products division.

In 2022, Airtech founder William (Bill) Dahlgren was honored with the distinguished Mort Kushner Lifetime Achievement Award by The Society for the Advancement of Material and Process Engineering (SAMPE). This SAMPE global award recognizes Bill for his lifetime dedication and groundbreaking contributions to the advancement of the composites industry. Airtech has also received numerous other industry awards, including the SAMPE Organizational Excellence Award and the FACC AG Excellent Supplier "Gold" Award. Companies in the Airtech Advanced Materials Group include Airtech Advanced Materials UK (formerly Tygavac), Chadderton, England; Airtech International Inc., Huntington Beach, California; Airtech Europe Sarl, Differdange, Luxembourg; and Airtech Asia Ltd., Tianjin, China.

For more information about Airtech Advanced Materials UK, visit their new website: www.airtech-amg.co.uk

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